Module Txheej txheem cej luam
Lub tshuab nqus tsev ua kua Batching txheej txheem Module siv lub tshuab nqus tsev degassing, muaj txiaj ntsig homogenization shearing, thiab cov txheej txheem tswj qhov kub thiab txias kom ua tiav kev sib xyaw kom zoo thiab ruaj khov emulsification ntawm cov roj thiab dej theem, ua rau emulsions lossis cream nrog cov khoom me me thiab ruaj khov zoo. Lub kaw lus txhawb nqa tag nrho cov khoom tsim los ntawm premixing, homogenization, defoaming rau sau, ua raws li GMP, ISO 22716, thiab FDA 21 CFR Part 211 tus qauv, thiab tsim nyog rau kev tsim thiab tsim cov aseptic, cov khoom xyaw nquag.
Core Cheebtsam ntawm lub system
Roj theem tank nrog sib nqus nplawm + nitrogen daim pam (tiv thaiv - oxidation)
Lub tank theem dej nrog siab -kev nrawm nrawm + cua sov (dissolves thickeners / emulsifiers)
Nqus emulsification nkoj (50L-5000L) nrog pom iav, sampling valve, thiab lub tshuab nqus tsev defoamer
Tsawg- ceev thauj tog rau nkoj nplawm (10–60 rpm) + siab-shear homogenizer (linear ceev 20–40 m / s)
Dej-ntiv nplhaib lub tshuab nqus tsev twj tso kua mis / qhuav ntsia hlau lub tshuab nqus tsev twj tso kua mis (qhov kawg nqus tsev vacuum Tsawg dua lossis sib npaug li 5 mbar)
Dual -channel thermal fluid units
PLC + HMI touchscreen nrog preloaded formulation zaub mov txawv
Kev sib koom tes ntse: Homogenizer- lub tshuab nqus tsev twj tso kua mis interlock kom tsis txhob qhuav - khiav puas
Filling & Finished Product Module
Lub tshuab nqus tsev hloov cov kav dej, lub tank tsis zoo (nrog qeeb - nrawm nrawm), tsis siv neeg muab tub lim (± 1% raug)
Lub tshuab ua haujlwm siab CIP tag nrho: Ntau- cov npas tshuaj tsuag rau cov tuag- lub kaum sab xis, Ntau dua lossis sib npaug li 90% ntxuav cov kua dej rov qab
Lifting tsim nrog siab -precision homogenization thiab ua haujlwm hloov tau.
RTC-Emul-VP Series Vertical Emulsifier
ruaj khov homogenization thiab meej emulsification txhim khu cov khoom zoo.
RTC-Emul-KP Series Lifting Emulsifier
Lifting mechanism tsim kom ua haujlwm tau yooj yim thiab ruaj khov homogenization, txhim kho ntau lawm precision thiab efficiency.
RTC-Emul-MP Series Lifting-Tilting
Emulsifier
Lifting -tilting mechanism ua kom yooj yim tu thiab siab -precision homogenization, zoo tagnrho rau siab - cov ntaub ntawv viscosity.
RTC-Emul-LP Series Top-Homogenizing
Lifting -Tilting Emulsifier
Sab saum toj -mounted homogenization nrog lifting-tilting lag luam ua tiav qhov kawg sib xyaw ua haujlwm rau cov txheej txheem nyuaj.
AES Online Dilution Unit
AES Online Dilution System
Rapid Dilution Solutions rau Cosmetic & Household Chemicals Industry Engineered to overcome the challenges in pa dilution processes, delivering optimal precision and efficiency.
Cov Ntsiab Cai Tswj Cov Ntsiab Lus
Nqus Deaeration & Ua Npuas Ncauj Tswj
-
Nqus Deaeration & Ua Npuas Ncauj Tswj
● Kev hloov kho lub tshuab nqus tsev meej (-0.08 ~-0.1 MPa), Ntau dua lossis sib npaug ntawm 95% deaeration efficiency, tshem tawm npuas los tiv thaiv oxidation lossis txhaws qhov tsis xws luag
● Online npuas sensors txuas nrog lub tshuab nqus tsev twj rau dynamic defoaming
Siab -Shear Homogenization
● Multi-theem homogenizer tswj (rotor-stator tsim, 1000–10000 rpm adjustable), D90 particle loj Tsawg dua los yog sib npaug rau 5μm (nanoemulsions: 100–500 nm)
● Tiag -lub sij hawm shear zog xyuas (torque sensors) los tiv thaiv lub zos overheating thiab cov khoom degradation (piv txwv li, tshuaj cream)
Precision Temperature Control
● Jacketed emulsification nkoj (ob chav / triple khaubncaws sab nraud povtseg), PID kub tswj (± 0.5 degree), ceev cua sov / txias (roj melting + dej theem dissolution), thermal kua / dej khov{2}} dej ncig rau siab - cov ntaub ntawv viscosity (xws li, siab - siv quav ciab{{7}) cov ntsiab lus cream
Emulsion Stability Control
● Online viscometer + conductivity meter los saib xyuas theem kev hloov pauv, nws pib-kho qhov nrawm nrawm thiab homogenization siv
● Kaw -loop pH tswj (acid/alkali auto-dosing) kom ruaj khov (xws li, cov khoom tu tus kheej pH 5.5–6.5)
Ntxuav & Sterility Assurance
● Tag Nrho CIP/SIP system (acid/alkali tu + ntshiab chav sterilization), tuag- ceg seem tsawg dua lossis sib npaug li 0.1%
● 316L stainless hlau, Ra Tsawg dua los yog sib npaug rau 0.4μm daim iav tiav, ua raws 3D-ASTM E2700 cov qauv kev huv huv (qib tshuaj)
Cov ntaub ntawv Traceability & Ua raws
● Automated electronic batch records nrog rau qhov tseem ceeb tsis zoo (nqus theem, homogenization lub sij hawm, kub nkhaus)
● Lub luag haujlwm-raws li kev nkag mus + kev tshawb xyuas txoj hauv kev ua raws li EU GMP Annex 11 cov ntaub ntawv kev ntseeg siab
Kev lag luam kev siv
kev sib tw kom zoo dua
Lub tuam txhab tau ua qhov kev sib tw kom zoo dua los txheeb xyuas nws qhov zoo thiab qhov tsis muaj zog piv rau nws cov neeg sib tw.
Tshuaj pleev ib ce
Creams, lotions, tshuaj pleev thaiv hnub
Kev Kho Tus Kheej
Shampoos, serums, ntxuav lub cev
Pharmaceuticals
Tshuaj pleev ib ce, nanoemulsions, softgel capsules
Cov tshuaj zoo
Tshwj xeeb lubricants, cov khoom siv hluav taws xob txheej
Core Zoo
High Efficiency & Zog Txuag
Nqus deaeration txo lub sij hawm emulsification los ntawm 40%; Thaum tshav kub kub rov qab txiav lub zog siv los ntawm 25%
Flexible Configuration
Modular tsim nrog expandable homogenization units
Kev Nyab Xeeb & Kev Ua Raws Cai
ATEX tawg- ntawv pov thawj (cov kuab tshuaj-raws li formulations), sterile- qib tsim (khoom siv tshuaj pleev)
Kev Pabcuam
Txheej txheem validation pob
Kev sim emulsification thiab cov ntaub ntawv pov thawj
Customized Solutions
Explosion-proof (chemical), tsis muaj menyuam (pharmaceutical), lab-scale pilot ma