Module Txheej txheem cej luam
Tshuaj yej, kas fes & Osseous Extraction txheej txheem Module yog ib qho automated, siab -efficiency extraction system tailored rau natural raw khoom xws li tshuaj yej nplooj, kas fes taum, thiab tsiaj pob txha. Renowned rau nws txoj kev ntseeg siab thiab ruaj khov, nws ua kom muaj kev tswj xyuas qhov kub thiab txias, siab, lub sijhawm, thiab cov kuab tshuaj sib xyaw kom ua kom tiav cov txiaj ntsig ntawm lub hom phiaj (xws li tshuaj yej polyphenols, caffeine, collagen) thaum khaws cia lawv cov bioactivity. Ua raws li HACCP thiab FDA cov qauv, lub kaw lus txhawb nqa tag nrho - txheej txheem tsim khoom los ntawm cov khoom siv raw pretreatment mus rau concentration thiab ziab, xa siab - cov kev daws teeb meem zoo rau ntau hom kev lag luam.
Cov ntsiab lus tseem ceeb
Tshuaj yej / kas fes: ntxuav / sorting tshuab → tshuab ziab khaub ncaws → ultra- zoo sib tsoo zeb
Tsiaj pob txha: Siab-siab crusher → centrifugal degreasing tshuab → ua ntej- ua noj enzyme inactivation tank
Kas fes Extraction Tank
Automation Tswj Module
PLC + SCADA system: Preloaded extraction zaub mov txawv (ntsuab / dub tshuaj yej, kas fes txias brew, pob txha broth, thiab lwm yam)
Cov Ntsiab Cai Tswj Cov Ntsiab Lus
Raw Khoom Pretreatment
● Tshuaj yej / kas fes: Kho qhov me me (20–100 mesh) ntawm ultra- sib tsoo zoo kom tsis txhob tsw tsw
● Pob txha Broth: Siab-siab hydraulic crushing + centrifugal degreasing (fat residue Tsawg dua los yog sib npaug li 1%) kom txo tau foaming thiab off-flavors
Saturation thiab particle loj faib tswj thaum lub sij hawm crystallization txheej txheem
- Kub gradient tswj: tshuaj yej extraction (60-95℃stepwise cua sov), kas fes (85-92℃tas li)
- Siab optimization: Collagen tawm los ntawm 40% nyob rau hauv 0.2-0.5 MPa thiab 110-130 degree
Kev sib cais & kev xav
● Membrane filtration: Ceramic/organic ultrafiltration (1kDa–50kDa MWCO) tshem tawm macromolecular impurities; ua ke nrog RO ua ntej-concentration thiab nqus tsev qis-kub concentration (tsawg dua lossis sib npaug li 50 degree) kom khaws tau cov cua sov- cov khoom rhiab heev (piv txwv li, kas fes aroma)
Sterilization & ziab
● UHT sterilization (135–140℃, 4–6s): Microbial tua tus nqi Ntau dua lossis sib npaug li 99.99% (kev lag luam tsis muaj menyuam)
● Kev tswj kom qhuav: Inlet cua kub (tshuaj yej hmoov: 180-200 degree; pob txha broth hmoov: 80-100 degree), zaum kawg ya raws tsawg dua los yog sib npaug li 5%
● Nitrogen blanketing: Tiv thaiv oxidative browning
Zoo Traceability
● Automated batch reports (kub, siab, lub sij hawm rho tawm) raws FDA 21 CFR Part 11
Kev lag luam kev siv
Kev ua zaub mov
Instant beverages, concentrates, health supplements (cog extracts)
seasonings
Pob txha broth tsw bases
Khoom noj tsiaj
Nqaij qaib additives
Core zoo ntawm qhov system
Ua tau zoo thiab meej
●Nruam ndlwg synthesis technology txo batch voj voog los ntawm 50% thiab siv lead ua particle loj CV tus nqi tsawg dua los yog sib npaug li 5%
● Tsis siv neeg them nyiaj rau cov txheej txheem parameter sib txawv, ua rau 15% -20% nce hauv cov khoom tawm los
Kev nthuav dav yooj yim
●Modular architecture, txhawb seamless scaling los ntawm kev sim mus rau theem ntau lawm
● Ceev ceev hloov ntau yam ntau lawm (CIP / SIP lub sij hawm Tsawg dua los yog sib npaug li 2 teev)
kev txuag hluav taws xob thiab kev txo qis
●Cascade kev siv hluav taws xob thermal (siv cov tshuaj tiv thaiv pov tseg thaum tshav kub kub kom qhuav) txo qis kev siv hluav taws xob los ntawm 30%
● Cov kuab tshuaj rov qab ntau dua lossis sib npaug li 98%, pov tseg txo 60%
Kev Pabcuam
Ua kom tiav cov ntaub ntawv pov thawj
Ua raws li FDA, GMP, thiab OSHA cov cai tswj kev nyab xeeb, muab DQ / IQ / OQ / PQ / FAT cov ntaub ntawv
Turnkey Solutions
Kev teeb tsa, kev cob qhia tus neeg ua haujlwm, cov ntaub ntawv ua raws